Dongsan's Forging Press Automation Equipment

THE PRODUCTS

The following are the products of M/S DONGSAN Industrial Co., Ltd and Marketed in India by Saran Corporation., Ltd.


Hot Forging Servo Transfer
Dual Mode Billet Loader
Billet Loader, Unloader
Lubrication Spray Device
Forging Roll Manipulator
Mechanincal Transfer
Cold Forging Servo Transfer
Hopper Conveyor

THE MANUFACTURER

M/S DONGSAN Industrial Co., Ltd founded in 1983, is a specialized manufacturer of automation systems designed for cold and hot forging. The achievements include the automation of about 60 types of presses with capacities ranging from 150 to 6,300 tons.

Some of the products are Servo Transfer Press, Servo Arm Loader, Servo Billet Loader, Unloader, Lubrication Device, Forging Roll Servo Manipulator, Lubrication spray nozzles in the finger beam & Die set and Forging Presses with built in Transfer Systems.


THE ASSOCIATION

Saran Corporation., Ltd. Japan having marketing office in India has been authorized by M/S DONGSAN Industrial Co., Ltd Japan to market their forging press automation Equipment in India

OVERVIEW OF PRODUCTS

M/S DONGSAN Industrial Co., Ltd, manufacture the following devices for automation in the field fo Hot Forging & Cold Forging Productions.

Automatic Hot Forging Devices

Servo Transfer - Hot Forging

By installing the transfer units in left and right side of the hot forging press, the units continuously work interlocked with the press or perform the single operation therefore the forging operation is automatized. With the operation of the servo motor the stroke and work time can be adjusted and the release agent spraying nozzle installed in the finger beam can spray the agent on the mold with the minimum quantity of air and release agent hose. In the finger beam locking device of the transfer the finger beam can be fastly replaced and the finger beam is very light as it is made with aluminum. With the application of our patented transfer structure and the devices as finger beam release agent spraying valve, it only needs the minimum space to install. As there are installed particular release agent spraying device, dual mode ballet loader in the servo transfer, it also can perform production of difficult and complex products.

Dual Mode Billet Loader

For the automatic press operation it is necessary to supply the ballet in horizontal and vertical directions but the existing transfers' ballet supplying device is set only to supply the ballet in one direction.

The dual mode ballet loader developed by our company has the following features:

  • As the heater height is lower the maintenance is easier.
  • The part with high temperature of the heated ballet is downwards for supply. (It is favorable for forging of CLUTCH GEAR, DRIVEN GEAR, HUB and OUTER RACE) (The temperature difference of the billet is over 50ºC)
  • As the heated ballet is supplied in the 1st process, the temperature is not lowered. (Reduces the supplying time by 5 seconds, prevents approximately 30ºC of temperature loss)
  • By reducing 1 pitch of finger beam and finger the movement of the finger beam is easy and the time to set up the finger is reduced.
  • Also for supply for longitudinal/lateral direction.

Billet Loader, Unloader

The billet loader driven by a servo motor is a proper device for a press for small diversified production or a press which cannot use the transfer due to narrow side opening; it moves the heated billet to the press -> 1st process -> 2nd process and according to the necessity, the unloader moves it to the 3rd process and emits the product. The billet procedure can be simply adjusted by a touch screen.

Lubrication Spray Device

It is driven by the servo motor and can sprays the to front and rear and also in round form with the spray nozzle only with a simple control. The spraying distance and diameter also can be easily adjusted.

Forging Roll Manipulator

It applies the Servo Mani Plate of our company to the existing manual forging roll and therefore it automatizes the forging roll production process. The billet gripper device moved with the servo motor is alternated to the rotation of the forging roll for synchronized operation in X and Y directions, thus the forging roll production process has been automatized.


Automatic Cold Forging Devices

Mechanical Transfer

With the transfer units installed in the front and sides of the press and through the power of the automatized axis of the press the cam and lever operates the transferring part together with the press, by this, it supplies and emits the material and product during the operation of the press, thus it produces the forged product.


Servo Transfer - Cold Forging

With the transfer units installed in the front and sides of the press and through the power of the automatized axis of the press the cam and lever operates the transferring part together with the press, by this, it supplies and emits the material and product during the operation of the press, thus it produces the forged product.


Hopper Conveyer

It aligns and supplies the material to the transferring unit.


ENQUIRIES

Kindly contact us for all your requirements of the above products

INDIA OFFICE

No.111, SIDCO AIEMA TOWER, 1ST MAIN RAOD,

AMBATTUR INDUSTRIAL ESTATE,

CHENNAI - 600058, TAMILNADU, INDIA.

TEL NO

 : 

+91-44-4863 2548

FAX NO

 : 

+91-44-4863 2549

MOBILE NO

 : 

+91-85266 14246 / 80122 23576

 : 

+91-99621 42548

Email

 : 

sales@sarancorporation.co.jp

Skype

 : 

sarancoindia

JAPAN OFFICE

3-32-12 OJIMA, KOTO-KU, TOKYO, 136-0072, JAPAN

TOUEI BLDG 2F-202.

TEL NO

 : 

+81-358-75-2548

FAX NO

 : 

+81-358-75-2549

MOBILE NO

 : 

+81-80-4362-2548

Email

 : 

saranco@sarancorporation.co.jp

Web

 : 

www.sarancorporation.co.jp

Skype

 : 

sarancojapan